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    Thermoviscous instability of flow in a weakly heat-conducting channel

    Federico Lanza1,*, Gaute Linga1,2, Fabian Barras1, and Eirik G. Flekkøy1,3

    • *Contact author: federico.lanza.5@gmail.com

    Phys. Rev. Fluids 11, 044101 – Published 14 April, 2026

    DOI: https://doi.org/10.1103/gjnj-b4bl

    Abstract

    An instability may arise when a hot viscous fluid enters a thin gap and cools through heat transfer to a colder surrounding environment. Fluids whose viscosity increases strongly upon cooling create a positive feedback in which warmer regions flow faster and cool more slowly, leading to the formation of thermoviscous “fingers.” Here we investigate this mechanism in the long-time, small-Biot-number regime, where cooling through the plates is weak but acts over sufficiently long times that the temperature becomes nearly uniform across the gap. This asymptotic limit enables a depth-averaged description that incorporates both thermal diffusion and hydrodynamic (Taylor) dispersion, allowing us to analyze the dependence of the instability on the Péclet number, viscosity contrast, and wall cooling rate. Using numerical simulations of temperature-dependent viscous flow in a Hele-Shaw geometry, we show that fingering instabilities emerge in response to small inlet perturbations within a range of Péclet numbers and viscosity contrasts. From linear stability analysis we find the dispersion relation and quantify how the fastest growth rate γmax and corresponding wave number kmax depend on the global parameters. We further derive analytical expressions for γmax and kmax in the limit of high Péclet number and large viscosity contrast, revealing the scaling behavior that controls pattern selection. These results clarify the physical mechanisms driving thermoviscous fingering in the small-Biot-number regime and have implications for systems in which temperature-dependent viscous fluids are confined within narrow gaps, such as lubrication flows in mechanical components and magma invasion in small-scale fissures.

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