Reuse & Permissions

It is not necessary to obtain permission to reuse this article or its components as it is available under the terms of the Creative Commons Attribution 4.0 International license. This license permits unrestricted use, distribution, and reproduction in any medium, provided attribution to the author(s) and the published article's title, journal citation, and DOI are maintained. Please note that some figures may have been included with permission from other third parties. It is your responsibility to obtain the proper permission from the rights holder directly for these figures.

Export citation

Export citation

Choose format for download:

Download Citation
  • Open Access

Premelting in dissolution of cemented carbides

Mehdi Nourazar* and Pavel A. Korzhavyi†

  • *Contact author: mehdin@kth.se, mehdinourazar@gmail.com
  • †Contact author: pavelk@kth.se

Phys. Rev. Materials 9, 103404 – Published 29 October, 2025

DOI: https://doi.org/10.1103/35tp-fss7

Abstract

The dissolution behavior of tungsten carbide (WC) particles in liquid cobalt is investigated using ab initio and classical molecular-dynamics calculations. It turns out that at the atomic level there is a complex interplay between surface properties, bulk diffusion, and dissolution. It is found that carbon-rich shells form around dissolving WC particles, creating a semidissolved state. The dissolution process is decelerated by trapping carbon atoms via the formation of carbon-carbon bonds, both on the surface of dissolving particles and in the surrounding semidissolved shell. Upon reaching a critical particle radius, the dissolution rate sharply increases, driven by changes in the number of carbon-carbon bonds, resulting in a premelting behavior. The existence of a semidissolved shell and premelting behavior advance our understanding of dissolution mechanisms at the atomic scale and can be applicable for controlling dissolution processes that are an important part of coarsening of WC particles, a phenomenon taking place during cemented carbide manufacturing.

View figure in article

Physics Subject Headings (PhySH)

Article Text

Supplemental Material

References (50)

  1. A. S. Kurlov and A. I. Gusev, Tungsten Carbides, Springer Series in Materials Science (Springer, Cham, 2013).
  2. A. Wells, Structural Inorganic Chemistry, Oxford Classic Texts in the Physical Sciences (Oxford University Press, Oxford, 2012).
  3. R. V. Sara, J. Am. Ceram. Soc. 48, 251 (1965).
  4. H. Okamoto, J. Phase Eq. Diff. 29, 543 (2008).
  5. G. Mühlbauer, G. Kremser, A. Bock, J. Weidow, and W.-D. Schubert, Int. J. Refract. Met. Hard Mater. 72, 141 (2018).
  6. B. Predel, C-W (Carbon-Tungsten): Datasheet from Landolt-Börnstein - Group IV Physical Chemistry Volume 5B: “B-Ba – C-Zr”, edited by O. Madelung (Springer-Verlag, Berlin, 1992).
  7. P. Schade, H. M. Ortner, and I. Smid, Int. J. Refract. Met. Hard Mater. 50, 23 (2015).
  8. H. M. Ortner, P. Ettmayer, H. Kolaska, and I. Smid, Int. J. Refract. Met. Hard Mater. 49, 3 (2015).
  9. K. Mannesson, J. Jeppsson, A. Borgenstam, and J. Ågren, Acta Mater. 59, 1912 (2011).
  10. C. Wagner, Z. Elektrochem. Angew. Phys. Chem. 65, 581 (1961).
  11. I. Lifshitz and V. Slyozov, J. Phys. Chem. Solids 19, 35 (1961).
  12. K. Mannesson, I. Borgh, A. Borgenstam, and J. Ågren, Int. J. Refract. Met. Hard Mater. 29, 488 (2011).
  13. M. Christensen, S. Dudiy, and G. Wahnström, Phys. Rev. B 65, 045408 (2002).
  14. M. Petisme, S. Johansson, and G. Wahnström, Modell. Simul. Mater. Sci. Eng. 23, 045001 (2015).
  15. M. Christensen and G. Wahnström, Phys. Rev. B 67, 115415 (2003).
  16. K. Mannesson, M. Elfwing, A. Kusoffsky, S. Norgren, and J. Ågren, Int. J. Refract. Met. Hard Mater. 26, 449 (2008).
  17. Y. J. Park, N. M. Hwang, and D. Y. Yoon, Metall. Mater. Trans. A 27, 2809 (1996).
  18. T. Li, Q. Li, L. Lu, J. Y. H. Fuh, and P. C. Yu, Philos. Mag. 87, 5657 (2007).
  19. J. Yuan, Y. Huang, L. Wang, C. Jia, F. Zhang, and L. Yang, Int. J. Refract. Met. Hard Mater. 110, 106047 (2023).
  20. K. M. Andersson and L. Bergström, Int. J. Refract. Met. Hard Mater. 18, 121 (2000).
  21. S. Kim, B. Seo, and S.-H. Son, Hydrometallurgy 143, 28 (2014).
  22. N. Juslin, P. Erhart, P. Träskelin, J. Nord, K. O. E. Henriksson, K. Nordlund, E. Salonen, and K. Albe, J. Appl. Phys. 98, 123520 (2005).
  23. M. Petisme, M. Gren, and G. Wahnström, Int. J. Refract. Met. Hard Mater. 49, 75 (2015).
  24. G. Kresse and J. Furthmüller, Phys. Rev. B 54, 11169 (1996).
  25. P. E. Blöchl, Phys. Rev. B 50, 17953 (1994).
  26. G. Kresse and D. Joubert, Phys. Rev. B 59, 1758 (1999).
  27. J. P. Perdew, K. Burke, and M. Ernzerhof, Phys. Rev. Lett. 77, 3865 (1996).
  28. G. Kresse and J. Hafner, Phys. Rev. B 47, 558 (1993).
  29. M. Methfessel and A. T. Paxton, Phys. Rev. B 40, 3616 (1989).
  30. A. P. Thompson, H. M. Aktulga, R. Berger, D. S. Bolintineanu, W. M. Brown, P. S. Crozier, P. J. in 't Veld, A. Kohlmeyer, S. G. Moore, T. D. Nguyen et al., Comput. Phys. Commun. 271, 108171 (2022).
  31. See Supplemental Material at http://link.aps.org/supplemental/10.1103/35tp-fss7 for details of the W–C–Co interatomic potential, which includes Refs. [31, 32, 33, 34, 35, 36].
  32. X.-S. Kong, Y.-W. You, J. Xia, C. Liu, Q. Fang, G.-N. Luo, and Q.-Y. Huang, J. Nucl. Mater. 406, 323 (2010).
  33. D. J. Siegel, L. G. Hector, and J. B. Adams, Surf. Sci. 498, 321 (2002).
  34. M. Walbrühl, A. Blomqvist, P. A. Korzhavyi, and C. M. Araujo, Int. J. Refract. Met. Hard Mater. 66, 174 (2017).
  35. I. Yokoyama and T. Arai, J. Non-Cryst. Solids 293-295, 806 (2001), 8th Int. Conf. on Non-Crystalline Materials.
  36. W. Chen, W. Xie, L. Zhang, L. Chen, Y. Du, B. Yun Huang, G. Hua Wen, and S. Quan Wang, Int. J. Refract. Met. Hard Mater. 41, 531 (2013).
  37. P. Hirel, Comput. Phys. Commun. 197, 212 (2015).
  38. J. M. Rahm and P. Erhart, JOSS 5, 1944 (2020).
  39. G. Bradski, The OpenCV Library, Dr. Dobb's journal of software tools 120, 122, (2000).
  40. J. Canny, IEEE Trans. Pattern Anal. Mach. Intell. PAMI-8, 679 (1986).
  41. A. Stukowski, Modell. Simul. Mater. Sci. Eng. 18, 015012 (2010).
  42. R. Haddad and A. Akansu, IEEE Trans. Signal Proc. 39, 723 (1991).
  43. R. Gonzalez and R. Woods, Digital Image Processing (Prentice Hall, Englewood Cliffs, NJ, 2008).
  44. I. Sobel, G. Feldman, A 3×3 isotropic gradient operator for image processing, Pattern Classification and Scene Analysis 271 (1973).
  45. K. Momma and F. Izumi, J. Appl. Crystallogr. 44, 1272 (2011).
  46. E. Smirnova, M. Nourazar, and P. A. Korzhavyi, Phys. Rev. B 109, L060103 (2024).
  47. T. Stasiak, S. Debnárová, S. Lin, N. Koutná, Z. Czigány, K. Balázsi, V. Buršíková, P. Vašina, and P. Souček, Surf. Coat. Technol. 485, 130839 (2024).
  48. M. Lorentzon, D. G. Sangiovanni, N. Takata, T. Zhu, R. Hahn, J. Palisaitis, L. Hultman, J. Birch, and N. Ghafoor, Commun. Mater. 6, 46 (2025).
  49. J. W. M. Frenken and J. F. van der Veen, Phys. Rev. Lett. 54, 134 (1985).
  50. R. Lipowsky, Phys. Rev. Lett. 49, 1575 (1982).

Outline

Information

Sign In to Your Journals Account

Filter

Filter

Article Lookup

Enter a citation