• Accepted Paper

Thermodynamics of stacking faults and phase stability in cobalt-based alloys

Zheng Zhong, Ziqi Cui, Yu Zhuo, Tianyu Yu, Jianfeng Cai, Kaibo Zou, Jiacheng Shen, Bowen Huang, Zhuoming Xie, Huiqiu Deng, Yang Yu, Hao Zhang, Wangyu Hu, Tengfei Yang, and Jie Hou

Phys. Rev. B - Accepted 3 November, 2026

DOI: https://doi.org/10.1103/hd1z-nng3

Abstract

Stacking fault energy dictates phase stability and deformation behavior in Co alloys and WC-Co cemented carbides, yet a quantitative assessment of alloying effects at finite temperatures remains poorly established. By integrating first-principles thermodynamics with microstructural characterization, we provide a rigorous evaluation of these influences across atomic and macroscopic scales. We show that stacking fault energetics at 0 K for transition metal solutes are primarily governed by atomic misfit volume. While 4d and 5d elements follow a consistent linear trend, specific 3d solutes exhibit significant deviations due to non-negligible magnetic contributions. By incorporating phonon, electronic, longitudinal spin-fluctuation, and magnetic free-energy contributions, the model accurately captures the fcc-hcp transformation and quantifies how diverse solutes modulate the phase landscape. We demonstrate that V, Mn, Mo, and W lower the transformation temperature by stabilizing the fcc phase, whereas Cr and C exhibit the opposite effect. Fe and Ni show comparatively weaker effects at dilute concentrations. Furthermore, microscopic observations are qualitatively consistent with the predicted increase in stacking fault energy with W addition at finite temperatures. This work clarifies the physical mechanisms by which alloying regulates stacking fault energy and phase stability in Co-based systems, providing guidance for the design of Co-based alloys and WC-Co cemented carbides.

Export citation

Export citation

Choose format for download:

Download Citation

If the author has provided any supplemental materials with this article they will be available upon publication of the version of record.

Sign In to Your Journals Account

Filter

Filter

Article Lookup

Enter a citation