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    Ideally coherent interface mediates metastable carbide formation

    Qin-Han Xia1,2, Ming-Xu Zhang1,2, Jue-Yi Qi1,2, Hao Deng2,3, Zibo Zhao4,*, Jinshan Li1,2,†, and Xie Zhang1,2,‡

    • 1State Key Laboratory of Solidification Processing, Northwestern Polytechnical University, Xi'an 710072, China
    • 2School of Materials Science and Engineering, Northwestern Polytechnical University, Xi'an 710072, China
    • 3China National Erzhong Group Deyang Wanhang Die Forging Co., Ltd, Deyang 618000, China
    • 4Yuhua Institute of Advanced Materials, Baoji Xigong Titanium Alloy Products Co., Ltd, Baoji 721300, China

    • *Contact author: zbzhao@imr.ac.cn
    • †Contact author: ljsh@nwpu.edu.cn
    • ‡Contact author: xie.zhang@nwpu.edu.cn

    Phys. Rev. B 114, 084104 – Published 11 August, 2026

    DOI: https://doi.org/10.1103/fk1g-xkxx

    Abstract

    Employing molecular dynamics simulations we observe formation of a complex metastable carbide Fe7C3 on the surface of Fe3C mediated by a zigzag interface that is almost ideally coherent. We show that formation of dynamic quasiparallel Fe chains and their reconstruction into Fe rings induced by C interstitials are two important atomistic mechanisms underlying the formation of this metastable carbide. Our study elucidates the atomistic mechanism underlying the formation of this specific metastable carbide in the Fe-C system, and suggests that the unveiled role of coherent zigzag interfaces may offer useful perspectives for understanding and inspiring future investigation of metastable phase formation in related systems.

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