- Editors' Suggestion
- Letter
- Open Access
Elastically buckled film-substrate system as a two-dimensional crystal
Phys. Rev. B 112, L100101 – Published 4 September, 2025
DOI: https://doi.org/10.1103/96bg-xbc1
Abstract
Compressive mechanical stress exceeding a critical value leads to the formation of periodic surface buckling patterns in film-substrate systems. A comprehensive understanding of this buckling phenomenon is essential in applications where the surface topologies are modulated to achieve multifunctionalities. Here, we reformulate the elastic theory of a film-substrate system by treating the compliant substrate as a nonlinear elastic solid. The resulting elastic free energy functional of the deflection field is shown to be equivalent to a minimal density functional of the phase-field crystal theory plus a Gaussian curvature-related term. The proposed elastic model constructs a phase diagram based on free energy minimization, quantitatively agreeing with the buckling transitions observed in previous experiments. The emerging hexagonal buckling system is shown to be equivalent to a two-dimensional crystal with proper scalings. We further conducted simulations of repeated buckling under cyclic stress to demonstrate a dynamically modulated structural adhesive, which resembles the physical process of repeated crystallization and melting near a critical temperature.
Physics Subject Headings (PhySH)
Article Text
Supplemental Material
References (37)
- J. F. Nye, Physical Properties of Crystals: Their Representation by Tensors and Matrices (Oxford University Press, Oxford, 1985).
- J. Wang, J. Li, S. Yip, S. Phillpot, and D. Wolf, Mechanical instabilities of homogeneous crystals, Phys. Rev. B 52, 12627 (1995).
- T. Yang, H. Chen, Z. Jia, Z. Deng, L. Chen, E. M. Peterman, J. C. Weaver, and L. Li, A damage-tolerant, dual-scale, single-crystalline microlattice in the knobby starfish, Protoreaster nodosus, Science 375, 647 (2022).
- T. H. Tan, A. Mietke, J. Li, Y. Chen, H. Higinbotham, P. J. Foster, S. Gokhale, J. Dunkel, and N. Fakhri, Odd dynamics of living chiral crystals, Nature (London) 607, 287 (2022).
- C. Tang and P. Harrowell, Anomalously slow crystal growth of the glass-forming alloy CuZr, Nat. Mater. 12, 507 (2013).
- K. R. Elder, M. Katakowski, M. Haataja, and M. Grant, Modeling elasticity in crystal growth, Phys. Rev. Lett. 88, 245701 (2002).
- K. R. Elder and M. Grant, Modeling elastic and plastic deformations in nonequilibrium processing using phase field crystals, Phys. Rev. E 70, 051605 (2004).
- K.-A. Wu and A. Karma, Phase-field crystal modeling of equilibrium bcc-liquid interfaces, Phys. Rev. B 76, 184107 (2007).
- G. I. Toth, T. Pusztai, G. Tegze, G. Toth, and L. Granasy, Amorphous nucleation precursor in highly nonequilibrium fluids, Phys. Rev. Lett. 107, 175702 (2011).
- J. Li, B. Ni, T. Zhang, and H. Gao, Phase field crystal modeling of grain boundary structures and growth in polycrystalline graphene, J. Mech. Phys. Solids 120, 36 (2018).
- E. Cerda and L. Mahadevan, Geometry and physics of wrinkling, Phys. Rev. Lett. 90, 074302 (2003).
- M. C. Cross and P. C. Hohenberg, Pattern formation outside of equilibrium, Rev. Mod. Phys. 65, 851 (1993).
- S. Cai, D. Breid, A. J. Crosby, Z. Suo, and J. W. Hutchinson, Periodic patterns and energy states of buckled films on compliant substrates, J. Mech. Phys. Solids 59, 1094 (2011).
- M. D. Bartlett, S. W. Case, A. J. Kinloch, and D. A. Dillard, Peel tests for quantifying adhesion and toughness: A review, Prog. Mater. Sci. 137, 101086 (2023).
- T. Zhu, K. Wu, Y. Xia, C. Yang, J. Chen, Y. Wang, J. Zhang, X. Pu, G. Liu, and J. Sun, Topological gradients for metal film-based strain sensors, Nano Lett. 22, 6637 (2022).
- C. M. Stafford, C. Harrison, K. L. Beers, A. Karim, E. J. Amis, M. R. VanLandingham, H.-C. Kim, W. Volksen, R. D. Miller, and E. E. Simonyi, A buckling-based metrology for measuring the elastic moduli of polymeric thin films, Nat. Mater. 3, 545 (2004).
- J. Y. Chung, T. Q. Chastek, M. J. Fasolka, H. W. Ro, and C. M. Stafford, Quantifying residual stress in nanoscale thin polymer films via surface wrinkling, ACS Nano 3, 844 (2009).
- L. D. Landau, L. Pitaevskii, A. d. M. Kosevich, and E. M. Lifshitz, Theory of Elasticity, Vol. 7 (Elsevier, Amsterdam, 2012).
- See Supplemental Material at http://link.aps.org/supplemental/10.1103/96bg-xbc1 for details of derivation (free energy densities and 1D solutions), buckling simulations using phase-field crystal method and Fourier spectral method, and finite element simulations of buckling amplitude-dependent adhesion.
- N. Stoop, R. Lagrange, D. Terwagne, P. M. Reis, and J. Dunkel, Curvature-induced symmetry breaking determines elastic surface patterns, Nat. Mater. 14, 337 (2015).
- D. A. Dillard, B. Mukherjee, P. Karnal, R. C. Batra, and J. Frechette, A review of Winkler's foundation and its profound influence on adhesion and soft matter applications, Soft Matter 14, 3669 (2018).
- X. Huang, B. Li, W. Hong, Y.-P. Cao, and X.-Q. Feng, Effects of tension–compression asymmetry on the surface wrinkling of film–substrate systems, J. Mech. Phys. Solids 94, 88 (2016).
- Z. Y. Huang, W. Hong, and Z. Suo, Nonlinear analyses of wrinkles in a film bonded to a compliant substrate, J. Mech. Phys. Solids 53, 2101 (2005).
- E. Chen and Z. Dai, Elastic sheets on Winkler foundations: Indentation stiffness and nonlinearities, Int. J. Solids Struct. 315, 113346 (2025).
- J. Swift and P. C. Hohenberg, Hydrodynamic fluctuations at the convective instability, Phys. Rev. A 15, 319 (1977).
- F. Schneider, J. Draheim, R. Kamberger, and U. Wallrabe, Process and material properties of polydimethylsiloxane (PDMS) for Optical MEMS, Sens. Actuators A 151, 95 (2009).
- D. Breid and A. J. Crosby, Effect of stress state on wrinkle morphology, Soft Matter 7, 4490 (2011).
- C. Qiu, M. Punke, Y. Tian, Y. Han, S. Wang, Y. Su, M. Salvalaglio, X. Pan, D. J. Srolovitz, and J. Han, Grain boundaries are Brownian ratchets, Science 385, 980 (2024).
- X. Chen and J. W. Hutchinson, Herringbone buckling patterns of compressed thin films on compliant substrates, J. Appl. Mech. 71, 597 (2004).
- A. Müller, M. C. Wapler, and U. Wallrabe, A quick and accurate method to determine the Poisson's ratio and the coefficient of thermal expansion of PDMS, Soft Matter 15, 779 (2019).
- L. Xue, B. Sanz, A. Luo, K. T. Turner, X. Wang, D. Tan, R. Zhang, H. Du, M. Steinhart, C. Mijangos et al., Hybrid surface patterns mimicking the design of the adhesive toe pad of tree frog, ACS Nano 11, 9711 (2017).
- C. Linghu, S. Zhang, C. Wang, K. Yu, C. Li, Y. Zeng, H. Zhu, X. Jin, Z. You, and J. Song, Universal SMP gripper with massive and selective capabilities for multiscaled, arbitrarily shaped objects, Sci. Adv. 6, eaay5120 (2020).
- C. Son, S. Jeong, S. Lee, P. M. Ferreira, and S. Kim, Tunable adhesion of shape memory polymer dry adhesive soft robotic gripper via stiffness control, Robotics 12, 59 (2023).
- X. Zhang, P. T. Mather, M. J. Bowick, and T. Zhang, Non-uniform curvature and anisotropic deformation control wrinkling patterns on tori, Soft Matter 15, 5204 (2019).
- M. Brojan, D. Terwagne, R. Lagrange, and P. M. Reis, Wrinkling crystallography on spherical surfaces, Proc. Natl. Acad. Sci. USA 112, 14 (2015).
- H. Xie, W. Liu, Z. Lu, J. Z. Y. Chen, and Y. Li, Competing hexagonal and square lattices on a spherical surface, Nano Lett. 25, 1193 (2025).
- P. Schall, D. A. Weitz, and F. Spaepen, Structural rearrangements that govern flow in colloidal glasses, Science 318, 1895 (2007).