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Ultrasound-actuated microfluidic flow focusing allows control of bubble size and production rate

Sarah Cleve1,2,*, Tim Segers3, Michel Versluis1, and Guillaume Lajoinie1

  • 1Physics of Fluids Group, Max Planck Univ. Twente Center for Complex Fluid Dynamics, Technical Medical (TechMed) Center, University of Twente, P.O. Box 217, 7500 AE Enschede, The Netherlands
  • 2Univ. Lille, CNRS, Centrale Lille, Univ. Polytechnique Hauts-de-France, UMR 8520—IEMN Institut d’Électronique de Microélectronique et de Nanotechnologie, 59000 Lille, France
  • 3BIOS/Lab on a Chip Group, Max-Planck Univ. Twente Center for Complex Fluid Dynamics, MESA+ Institute for Nanotechnology, University of Twente, P.O. Box 217, 7500 AE Enschede, The Netherlands

  • *Contact author: sarah.cleve@univ-lille.fr

Phys. Rev. Applied 23, L051004 – Published 21 May, 2025

DOI: https://doi.org/10.1103/PhysRevApplied.23.L051004

Abstract

Microfluidic flow focusing is a promising tool for the creation of monodisperse microbubbles, such as ultrasound contrast agents. However, industrial-scale bubble production remains elusive due to a lack of control over bubble size and production rate in devices with paralellized flow-focusing nozzles. In this paper we introduce a way of fine-tuning the production rate and bubble size through the use of ultrasound excitation. We show that the production rate can be locked to the ultrasound driving frequency and that the bubble size depends on the acoustic driving pressure. These results may be exploited in particular to increase monodispersity in parallelized systems.

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