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Single-Chain Nanoparticles Break the Strength-Toughness-Processability Trilemma in Polymer Glasses

Lei Zhang1,*, Xu-Ze Zhang1,*, Rui Shi1, Shi-Long Wu2, Chao-Hao Xu3, Ji-Chun You3, Yu Zhang1, Ming-Yang Li1, Wen-Yu Xu1 et al.

Qing-Lin Li1, Zhen-Zhong Yang4,†, Zhong-Yuan Lu1, and Hu-Jun Qian1,‡

  • *These authors contributed equally to this work.
  • †Contact author: yangzhenzhong@tsinghua.edu.cn
  • ‡Contact author: hjqian@jlu.edu.cn

Phys. Rev. Lett. 135, 118101 – Published 8 September, 2025

DOI: https://doi.org/10.1103/nm5z-2hxm

Abstract

The strength-toughness trade-off in polymer glasses presents a fundamental challenge, as enhancing one property typically compromises the other. Moreover, efforts to enhance mechanical performance often lead to increased melt viscosity, which in turn hinders processability. Here, we demonstrate that incorporating single-chain nanoparticles (SCNPs) breaks this trilemma by simultaneously enhancing strength, toughness, and processability. Through a combined experimental and molecular dynamics simulation approach, we reveal that SCNPs with higher glass transition temperature than the matrix not only increase yield strength but also delay and homogenize crazing, leading to dramatically improved toughness in the glassy state. Importantly, the SCNPs reduce melt viscosity in the molten state, countering the conventional trend of viscosity increase in nanocomposites. This triple enhancement establishes a universal framework for designing high-performance polymer glasses that transcend traditional material property limitations.

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For the second year in a row, our editors have curated a set of some of the best papers from the wide range of topics PRL covers in fundamental and applied physical science. Congratulations to all the authors in this collection!

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New Material Solves Three Problems

Published 22 September, 2025

The polymer glass is easily processed and is also resistant both to small deformations and to cracking.

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